CELITRON
Rendering Animal By-Products into Valuable Ingredients for the Animal Feed Industry
The problem
High Contamination Risk from Stored waste at slaughterhouses
High Contamination Risk
from transported waste to
rendering facilities
Rendering Plants are a major odor
and environmental threat
Low value generated from blood and feather
Low value generated from
ruminant waste
High Transportation Costs
The Solution
Local and Immediate treatment of all waste generated at the slaughterhouse.
Generating better quality meal and oil as the result of the immediate and short processing time of “fresh” material.
Use patented medical sterilization and shredding technology to prevent any possible contamination risk.
No odors emission
Lower energy consumption as a result of the shorter cycle time and the usage of a pressure vessel.
Small footprint of the systems (smaller than storage needed for rendering transportation).
Higher value generated from difficult to treat waste (Blood, Feather, Ruminants).
No transportation costs
ISS Rendering system
The ISS system is provided as a whole solution –
a turn key project. The system is operational in several facilities and it is a “plug and play system”. The ISS system is highly
advanced rendering solution, producing high quality meals and oil and it complies with most modern veterinary and
environmental regulations.
Compliance with the highest international standards (PED,MDD,ISO 13485:2012, ISO 9001:2008, CE, EN 13060, EN 285 Etc.)
OEM for Leading Brands in USA, Switzerland, Germany, Portugal, Italy, Mexico
High innovative drive, R&D focused.
Sterilazation Profile- Global Presence
- Established Brand
- 3,500+ sterilizer units
- 340+ medical waste units
- 70+ countries world wide
Sterilazation Profile
Solutions for Different Markets
Pharma Solutions
Bio-infectious Waste Disposal System for Bio-manufacturing
Medical Solutions
Biomedical Waste Treatment Steam Sterilizers Clean Steam Generators
AGRI Solutions
Rendering and treatment of animal by products.
ISS Rendering System
Flow Chart of ISS Line
Storage of Raw Material
ISS
Liquidizing and sterilization
of Raw Material (121-134° C 30 min)
Decanter
Separation of particulate matter and liquids
Dryer
Efficient drying with no odors emission
Separator
Effective separation of oil and water
Dry Meal
Efficient drying with no odors emission
Water
Discharge to sewage
Oil
High/Purified >99%
* The raw materials can be any organic material, such as whole fish, fish offal, poultry by products ruminant by products and more.
ISS
How does it work
Shredding and sterilizing the organic material in 1 closed vessel.
The ISS can process any
animal by product.
In the ISS, the input material
is completely liquidized.
Patented technology developed
and adapted from the medical field.
Short, less than 30 minutes, and more
efficient than existing rendering process.
Relatively mild process that preserves the nutritional quality of the nutrients.
DECANTER
How does it work
Continuous separation of the liquidized raw materials into liquid and solids.
The liquids (Oil & Water) are convoyed to separator.
The solids are conveyed to a dryer.
DRYER
How does it work
The dryer receives wet solids from the Decanter.
The Dryer can reduce the water content of the solids to any target of Humidity of final product.
After the Dryer the Meal is cooled and then it is ready for bagging.
The Meal is stabilized with anti-oxidants.
SEPARATOR
How does it work
Receives the liquid fraction from the Decanter.
Separates the water from the oil.
The water is discharged to the sewage with no need for any additional treatment.
The resulting oil is high purified (>99%) and stabilized with antioxidants.
DECANTER
How does it work
Continuous separation of the liquidized raw materials into liquid and solids.
The liquids (Oil & Water) are convoyed to separator.
The solids are conveyed to a dryer.
DRYER
How does it work
The dryer receives wet solids from the Decanter.
The Dryer can reduce the water content of the solids to any target of Humidity of final product.
After the Dryer the Meal is cooled and then it is ready for bagging.
The Meal is stabilized with anti-oxidants.
SEPARATOR
How does it work
Receives the liquid fraction from the Decanter.
Separates the water from the oil.
The water is discharged to the sewage with no need for any additional treatment.
The resulting oil is high purified (>99%) and stabilized with antioxidants.
SYSTEM PARTS
How does it work
The Meal is conveyed directly to bagging line.
The Oil is stored in containers or storage tanks ready for shipment.
Advantages
High Quality products
Only fresh ingredients enter the process.
Short production process- Less than 1 hour.
High nutritional quality due to a new production process.
Short production process- Less than 1 hour.
High nutritional quality due to a new production process.
No environmental impact
No emission of odors.
No need for water treatment.
No production of organic, solid wastes.
Flexibility
The same line can process all types of animal by products.
The line can be installed to process as low as 10ton/day of raw materials.
The line can be installed in a very limited space.
Low operating costs and fast return on investment.
Lower energy consumption as the result of eliminating cooking and pressing phases.
No need for storage and transportation of raw materials.
Minimal manpower for control and operation of the line.
